AS/NZS 5601.2:2010
Gas installations - Part 2: LP Gas installations in caravans and boats for non-propulsive purposes
Contains the mandatory requirements and means of compliance for the design, installation and commissioning of LP Gas installations in caravans and boats for non-propulsive purposes.
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AS/NZS 5601.2:2010 GAS INSTALLATIONS - LP GAS INSTALLATIONS IN CARAVANS AND BOATS FOR NON-PROPULSIVE PURPOSES
PREFACE
CONTENTS
SECTION 1 SCOPE AND GENERAL
1.1 SCOPE AND APPLICATION
1.2 EXCLUSIONS
1.3 COMPLIANCE
1.4 OCCUPATIONAL HEALTH AND SAFETY
1.5 REFERENCED DOCUMENTS
1.6 DEFINITIONS
1.6.1 Accessible
1.6.2 Appliance
1.6.3 Bedroom or sleeping area
1.6.4 Boat
1.6.5 Caravan
1.6.6 Carbon monoxide detector
1.6.7 Certified/certification
1.6.8 Certifying body
1.6.9 Combustible material
1.6.10 Combustion products
1.6.11 Combustible surface
1.6.12 Cylinder
1.6.13 Cylinder compartment
1.6.14 Deck
1.6.15 DN (diametre nominale)
1.6.16 Explosive limit
1.6.17 Fire resistant material
1.6.18 Flame safeguard system
1.6.19 Flue
1.6.20 Flue cowl
1.6.21 Flue gases
1.6.22 Flue terminal
1.6.23 Gas consumption
1.6.24 Gas detector
1.6.25 Gas installation
1.6.26 Gas/Liquefied petroleum gas (LP Gas)
1.6.27 Gas load
1.6.28 Gas pressure regulator
1.6.29 Gastight
1.6.30 Hob
1.6.31 Hose assembly
1.6.32 Ignition source
1.6.33 LP Gas locker
1.6.34 Main run
1.6.35 Manual shut-off valve
1.6.36 May
1.6.37 Nominal size (DN)/Nominal diameter (DN)
1.6.38 Operating pressure
1.6.39 Oxygen-depletion sensor (ODS) or device
1.6.40 Pigtail
1.6.41 Piping
1.6.42 POL fitting (Prest-o-lite fitting)
1.6.43 Pressure
1.6.44 Proprietary system
1.6.45 Quick-connect device
1.6.46 Range hood
1.6.47 Rated working pressure
1.6.48 Room-sealed appliance
1.6.49 Safety shut-off valve
1.6.50 Shall
1.6.51 Should
1.6.52 Technical Regulator
1.6.53 Vent line
1.6.54 Water heater
SECTION 2 PERFORMANCE BASED DESIGN, INSTALLATION AND OTHER ESSENTIAL REQUIREMENTS
2.1 GENERAL
2.2 GENERAL WORK
2.2.1 Verification of gas supply
2.2.2 Work on a gas installation
2.2.3 Sealing of open ends
2.2.4 Testing of gas installations
2.2.5 Acceptable substances for testing
2.2.6 Methods of locating gas leaks
2.2.7 Decommissioning
2.3 LP GAS CYLINDERS
2.3.1 Cylinders
2.3.2 Corrosion
2.3.3 Cylinder orientation
2.3.4 Use of in-situ fill cylinders in boats
2.3.5 Multi-cylinder installations
2.4 LOCATION OF LP GAS CYLINDERS
2.4.1 Restriction on location of cylinders
2.4.2 Required clearances around a cylinder
2.4.3 Mounting and stowage
2.4.4 Cylinder restraint
2.5 CYLINDER COMPARTMENTS AND LP GAS LOCKERS
2.5.1 Design and construction
2.5.2 Identification of cylinder compartment or LP Gas locker
2.6 MATERIALS AND FITTINGS
2.6.1 Material and components to be suitable
2.6.2 Proprietary systems
2.6.3 Jointing
2.6.4 Condition of pipe and fittings
2.6.5 Prohibition of earthing through piping
2.6.6 Condition of pipe during installation
2.6.7 Restriction on use of thread sealant
2.6.8 Bending pipe
2.7 PIPING
2.7.1 General
2.7.2 Design
2.7.3 Pipe size
2.7.4 Pipe size for piping supplying a Type A appliance
2.7.5 Location
2.7.6 Support of piping
2.7.7 Corrosion control
2.7.8 Gas pressure regulator
2.7.9 Over-pressure protection
2.7.10 Pressure test points
2.7.11 Gas venting
2.8 FLUES
2.8.1 General
2.8.2 Design
2.8.3 Materials
2.8.4 Installation
2.8.5 Location
2.8.6 Flue terminals
2.9 INSTALLING GAS APPLIANCES
2.9.1 Prohibition on installation
2.9.2 Pre-installation
2.9.3 General installation requirements
2.9.4 Requirements for gas appliances
2.9.5 Gas appliance location
2.9.6 Ventilation of the gas appliance space and air supply to gas appliances
2.9.7 Gas appliance connection and isolation
2.9.8 Commissioning
2.10 MATERIALS AND COMPONENTS-GENERAL
2.10.1 Prohibited fittings
2.10.2 Fire resistant material
2.10.3 Flue materials
2.10.4 Jointing compounds and materials
2.11 HOSE ASSEMBLIES
2.11.1 General
2.11.2 Use of a hose assembly
2.11.3 Hose assembly-Operating conditions
2.11.4 Hose assembly connecting an appliance
2.12 SHUT-OFF VALVES
2.13 QUICK-CONNECT DEVICES
2.13.1 General
2.13.2 Restriction on installation
2.14 ELECTRICAL REQUIREMENTS
SECTION 3 MEANS OF COMPLIANCE-CYLINDERS
3.1 GENERAL
3.1.1 Cylinders
3.1.2 Corrosion
3.1.3 Cylinder orientation
3.1.4 Use of in-situ fill cylinders in boats
3.1.5 Multi-cylinder installations
3.2 LOCATION OF LP GAS CYLINDERS
3.2.1 Restriction on location of cylinders
3.2.2 Required clearances around a cylinder
3.2.3 Mounting and stowage
3.2.4 Stowage of spare cylinders
3.2.5 Heat shield
3.3 CYLINDER ATTACHMENT
3.3.1 Restraints
3.3.2 Structures
3.4 CYLINDER COMPARTMENTS AND LP GAS LOCKERS
3.4.1 Caravans
3.4.2 Cylinders located in a combined storage compartment/locker
3.4.3 Boats
3.4.4 Ventilation openings
3.4.5 Access to cylinder compartments
3.4.6 Identification of cylinder compartment or LP Gas locker
SECTION 4 MEANS OF COMPLIANCE-GAS PRESSURE REGULATORS
4.1 SUITABILITY OF PRESSURE REGULATORS
4.2 OUTLET PRESSURE
4.3 MOUNTING AND SUPPORT OF REGULATOR
SECTION 5 MEANS OF COMPLIANCE-PIPING AND FITTINGS
5.1 GENERAL
5.1.1 Location
5.1.2 Size
5.1.3 Construction
5.1.4 Piping specification
5.1.5 Cylinder connections
5.2 INSTALLATION OF PIPING
5.2.1 General requirements
5.2.2 Piping in caravans
5.2.3 Piping in boats
5.2.4 Rigid piping
5.2.5 Hose assemblies
5.2.6 Prohibition on earthing of piping
5.2.7 Isolation valves
5.2.8 Quick-connect devices
5.2.9 Jointing compounds and materials
5.2.10 Pipe supports and fixings
5.2.11 Sealing of open ends
SECTION 6 MEANS OF COMPLIANCE-GAS APPLIANCES
6.1 PROHIBITED APPLIANCES
6.2 RESTRICTION FOR STOWED APPLIANCES
6.3 FLAME SAFEGUARD SYSTEM
6.4 MANUFACTURER™S INSTRUCTIONS
6.5 CLEARANCES
6.6 DISTANCE FROM SOURCES OF FUEL
6.7 RESTRICTION ON INSTALLATION OF AN APPLIANCE ON A PETROL-FUELLED BOAT
6.8 SPACE HEATERS
6.9 COOKING APPLIANCES
6.9.1 Clearances around gas cooking appliances
6.9.2 Protection of a combustible surface near a gas cooking appliance
6.9.3 Vapour seal
6.9.4 Warning label
6.9.5 Cooking appliances on boats
6.10 REFRIGERATORS
6.10.1 Flues
6.10.2 Vents
6.10.3 Clearances
6.10.4 Ventilation
6.11 INSTANTANEOUS WATER HEATERS
6.12 SPA POOL HEATERS ON BOATS
6.12.1 Prohibited locations
6.12.2 Supporting base
6.12.3 Control systems
SECTION 7 MEANS OF COMPLIANCE-VENTILATION
7.1 GENERAL
7.2 APPROPRIATE VENTILATION SYSTEMS
7.3 VENTILATION OPENINGS-CARAVANS AND BOATS
7.3.1 Minimum free area
7.3.2 Special requirements for camper trailers and boats
7.3.3 Special requirements for RVs (motorized caravans)
7.4 POSITION OF OPENINGS-CARAVANS ONLY
7.4.1 Cross ventilation
7.4.2 Distance from ceiling
7.4.3 Distance from floor
7.5 POSITION OF OPENINGS-BOATS ONLY
7.6 GAS DETECTION SYSTEM REQUIRED-BOATS ONLY
SECTION 8 MEANS OF COMPLIANCE-FLUEING
8.1 FLUE CONSTRUCTION AND CLEARANCES
8.2 PROTECTION FROM ENVIRONMENTAL EFFECTS
8.3 DISTURBANCES
8.4 LOCATION OF FLUE TERMINAL
8.5 FLUE MATERIALS
8.6 PROPRIETARY FLUEING SYSTEMS
SECTION 9 MEANS OF COMPLIANCE-TESTING AND COMMISSIONING
9.1 TESTING FOR GASTIGHTNESS
9.2 COMMISSIONING
9.2.1 Commissioning of appliance
9.2.2 Other commissioning checks
APPENDIX A - CONVERSION FACTORS
APPENDIX B - REFERENCED DOCUMENTS
APPENDIX C - FIRE RESISTANT MATERIAL
C1 INTRODUCTION
C2 SPECIFICATION FOR FIRE RESISTANT MATERIAL
C3 EXAMPLES TO DETERMINE REQUIRED THICKNESS OF FIRE RESISTANT MATERIAL
C4 ACCEPTABLE METHODS OF PROTECTION
APPENDIX D - PIPE SIZING
D1 INTRODUCTION
D1.1 General
D1.2 Pipe conditions
D1.3 Fitting allowance
D1.4 Equations used
D1.5 Excessive gas velocities
D2 NEW PIPING SYSTEMS
D3 EXISTING PIPING SYSTEMS
D4 INFORMATION REQUIRED
D5 DESIGN PROCEDURE USING PIPE SIZING GRAPHS
D5.1 Introduction
D5.2 Sketch the piping layout
D5.3 Tabulate the pipe runs
D5.4 Determine the length of the longest pipe run
D5.5 Determine the allowable pressure drop per metre
D5.6 Determine the required pipe size from the pipe sizing graphs
D6 PIPE SIZING GRAPHS
D7 DESIGN PROCEDURE USING PIPE SIZING TABLES
D7.1 General
D7.2 Sketch the piping layout
D7.3 Determine the main run
D7.4 Select the piping material
D7.5 Tabulate the pipe runs
D7.6 Selecting the pipe size
D8 PIPE SIZING TABLES
APPENDIX E - COMBUSTIBLE GAS DETECTION SYSTEMS FOR BOATS
E1 INTRODUCTION
E2 GAS DETECTION SYSTEM
E3 INSTALLATION OF THE SYSTEM
E3.1 Solenoid valve
E3.2 Position of audible alarm
E3.3 Sensors
E3.4 Operation of the system when gas is detected
APPENDIX F - TESTING GAS INSTALLATIONS
F1 INTRODUCTION
F2 METHOD 1-MEASURING PRESSURE LOSS
F3 METHOD 2-ALTERNATIVE PROCEDURE USING BUBBLE LEAKAGE DETECTOR
APPENDIX G - CONSUMER INSTRUCTIONS
APPENDIX H - METHOD OF LOCATING GAS PRESSURE REGULATORS
Amendments
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References
Hose and hose assemblies for liquefied petroleum gases (LP Gas), natural gas and town gas
Gas installations - Part 1: General installations
Related Information
Building Code Compliance Document G4
Ministry: Ministry of Business, Innovation, and Employment - Building Systems Performance (BSP)
Section: AS1
Citation context:Refers to 5601.2:2010(AS/NZS)A1.
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AS/NZS 5601.2:2010 GAS INSTALLATIONS - LP GAS INSTALLATIONS IN CARAVANS AND BOATS FOR NON-PROPULSIVE PURPOSES
PREFACE
CONTENTS
SECTION 1 SCOPE AND GENERAL
1.1 SCOPE AND APPLICATION
1.2 EXCLUSIONS
1.3 COMPLIANCE
1.4 OCCUPATIONAL HEALTH AND SAFETY
1.5 REFERENCED DOCUMENTS
1.6 DEFINITIONS
1.6.1 Accessible
1.6.2 Appliance
1.6.3 Bedroom or sleeping area
1.6.4 Boat
1.6.5 Caravan
1.6.6 Carbon monoxide detector
1.6.7 Certified/certification
1.6.8 Certifying body
1.6.9 Combustible material
1.6.10 Combustion products
1.6.11 Combustible surface
1.6.12 Cylinder
1.6.13 Cylinder compartment
1.6.14 Deck
1.6.15 DN (diametre nominale)
1.6.16 Explosive limit
1.6.17 Fire resistant material
1.6.18 Flame safeguard system
1.6.19 Flue
1.6.20 Flue cowl
1.6.21 Flue gases
1.6.22 Flue terminal
1.6.23 Gas consumption
1.6.24 Gas detector
1.6.25 Gas installation
1.6.26 Gas/Liquefied petroleum gas (LP Gas)
1.6.27 Gas load
1.6.28 Gas pressure regulator
1.6.29 Gastight
1.6.30 Hob
1.6.31 Hose assembly
1.6.32 Ignition source
1.6.33 LP Gas locker
1.6.34 Main run
1.6.35 Manual shut-off valve
1.6.36 May
1.6.37 Nominal size (DN)/Nominal diameter (DN)
1.6.38 Operating pressure
1.6.39 Oxygen-depletion sensor (ODS) or device
1.6.40 Pigtail
1.6.41 Piping
1.6.42 POL fitting (Prest-o-lite fitting)
1.6.43 Pressure
1.6.44 Proprietary system
1.6.45 Quick-connect device
1.6.46 Range hood
1.6.47 Rated working pressure
1.6.48 Room-sealed appliance
1.6.49 Safety shut-off valve
1.6.50 Shall
1.6.51 Should
1.6.52 Technical Regulator
1.6.53 Vent line
1.6.54 Water heater
SECTION 2 PERFORMANCE BASED DESIGN, INSTALLATION AND OTHER ESSENTIAL REQUIREMENTS
2.1 GENERAL
2.2 GENERAL WORK
2.2.1 Verification of gas supply
2.2.2 Work on a gas installation
2.2.3 Sealing of open ends
2.2.4 Testing of gas installations
2.2.5 Acceptable substances for testing
2.2.6 Methods of locating gas leaks
2.2.7 Decommissioning
2.3 LP GAS CYLINDERS
2.3.1 Cylinders
2.3.2 Corrosion
2.3.3 Cylinder orientation
2.3.4 Use of in-situ fill cylinders in boats
2.3.5 Multi-cylinder installations
2.4 LOCATION OF LP GAS CYLINDERS
2.4.1 Restriction on location of cylinders
2.4.2 Required clearances around a cylinder
2.4.3 Mounting and stowage
2.4.4 Cylinder restraint
2.5 CYLINDER COMPARTMENTS AND LP GAS LOCKERS
2.5.1 Design and construction
2.5.2 Identification of cylinder compartment or LP Gas locker
2.6 MATERIALS AND FITTINGS
2.6.1 Material and components to be suitable
2.6.2 Proprietary systems
2.6.3 Jointing
2.6.4 Condition of pipe and fittings
2.6.5 Prohibition of earthing through piping
2.6.6 Condition of pipe during installation
2.6.7 Restriction on use of thread sealant
2.6.8 Bending pipe
2.7 PIPING
2.7.1 General
2.7.2 Design
2.7.3 Pipe size
2.7.4 Pipe size for piping supplying a Type A appliance
2.7.5 Location
2.7.6 Support of piping
2.7.7 Corrosion control
2.7.8 Gas pressure regulator
2.7.9 Over-pressure protection
2.7.10 Pressure test points
2.7.11 Gas venting
2.8 FLUES
2.8.1 General
2.8.2 Design
2.8.3 Materials
2.8.4 Installation
2.8.5 Location
2.8.6 Flue terminals
2.9 INSTALLING GAS APPLIANCES
2.9.1 Prohibition on installation
2.9.2 Pre-installation
2.9.3 General installation requirements
2.9.4 Requirements for gas appliances
2.9.5 Gas appliance location
2.9.6 Ventilation of the gas appliance space and air supply to gas appliances
2.9.7 Gas appliance connection and isolation
2.9.8 Commissioning
2.10 MATERIALS AND COMPONENTS-GENERAL
2.10.1 Prohibited fittings
2.10.2 Fire resistant material
2.10.3 Flue materials
2.10.4 Jointing compounds and materials
2.11 HOSE ASSEMBLIES
2.11.1 General
2.11.2 Use of a hose assembly
2.11.3 Hose assembly-Operating conditions
2.11.4 Hose assembly connecting an appliance
2.12 SHUT-OFF VALVES
2.13 QUICK-CONNECT DEVICES
2.13.1 General
2.13.2 Restriction on installation
2.14 ELECTRICAL REQUIREMENTS
SECTION 3 MEANS OF COMPLIANCE-CYLINDERS
3.1 GENERAL
3.1.1 Cylinders
3.1.2 Corrosion
3.1.3 Cylinder orientation
3.1.4 Use of in-situ fill cylinders in boats
3.1.5 Multi-cylinder installations
3.2 LOCATION OF LP GAS CYLINDERS
3.2.1 Restriction on location of cylinders
3.2.2 Required clearances around a cylinder
3.2.3 Mounting and stowage
3.2.4 Stowage of spare cylinders
3.2.5 Heat shield
3.3 CYLINDER ATTACHMENT
3.3.1 Restraints
3.3.2 Structures
3.4 CYLINDER COMPARTMENTS AND LP GAS LOCKERS
3.4.1 Caravans
3.4.2 Cylinders located in a combined storage compartment/locker
3.4.3 Boats
3.4.4 Ventilation openings
3.4.5 Access to cylinder compartments
3.4.6 Identification of cylinder compartment or LP Gas locker
SECTION 4 MEANS OF COMPLIANCE-GAS PRESSURE REGULATORS
4.1 SUITABILITY OF PRESSURE REGULATORS
4.2 OUTLET PRESSURE
4.3 MOUNTING AND SUPPORT OF REGULATOR
SECTION 5 MEANS OF COMPLIANCE-PIPING AND FITTINGS
5.1 GENERAL
5.1.1 Location
5.1.2 Size
5.1.3 Construction
5.1.4 Piping specification
5.1.5 Cylinder connections
5.2 INSTALLATION OF PIPING
5.2.1 General requirements
5.2.2 Piping in caravans
5.2.3 Piping in boats
5.2.4 Rigid piping
5.2.5 Hose assemblies
5.2.6 Prohibition on earthing of piping
5.2.7 Isolation valves
5.2.8 Quick-connect devices
5.2.9 Jointing compounds and materials
5.2.10 Pipe supports and fixings
5.2.11 Sealing of open ends
SECTION 6 MEANS OF COMPLIANCE-GAS APPLIANCES
6.1 PROHIBITED APPLIANCES
6.2 RESTRICTION FOR STOWED APPLIANCES
6.3 FLAME SAFEGUARD SYSTEM
6.4 MANUFACTURER™S INSTRUCTIONS
6.5 CLEARANCES
6.6 DISTANCE FROM SOURCES OF FUEL
6.7 RESTRICTION ON INSTALLATION OF AN APPLIANCE ON A PETROL-FUELLED BOAT
6.8 SPACE HEATERS
6.9 COOKING APPLIANCES
6.9.1 Clearances around gas cooking appliances
6.9.2 Protection of a combustible surface near a gas cooking appliance
6.9.3 Vapour seal
6.9.4 Warning label
6.9.5 Cooking appliances on boats
6.10 REFRIGERATORS
6.10.1 Flues
6.10.2 Vents
6.10.3 Clearances
6.10.4 Ventilation
6.11 INSTANTANEOUS WATER HEATERS
6.12 SPA POOL HEATERS ON BOATS
6.12.1 Prohibited locations
6.12.2 Supporting base
6.12.3 Control systems
SECTION 7 MEANS OF COMPLIANCE-VENTILATION
7.1 GENERAL
7.2 APPROPRIATE VENTILATION SYSTEMS
7.3 VENTILATION OPENINGS-CARAVANS AND BOATS
7.3.1 Minimum free area
7.3.2 Special requirements for camper trailers and boats
7.3.3 Special requirements for RVs (motorized caravans)
7.4 POSITION OF OPENINGS-CARAVANS ONLY
7.4.1 Cross ventilation
7.4.2 Distance from ceiling
7.4.3 Distance from floor
7.5 POSITION OF OPENINGS-BOATS ONLY
7.6 GAS DETECTION SYSTEM REQUIRED-BOATS ONLY
SECTION 8 MEANS OF COMPLIANCE-FLUEING
8.1 FLUE CONSTRUCTION AND CLEARANCES
8.2 PROTECTION FROM ENVIRONMENTAL EFFECTS
8.3 DISTURBANCES
8.4 LOCATION OF FLUE TERMINAL
8.5 FLUE MATERIALS
8.6 PROPRIETARY FLUEING SYSTEMS
SECTION 9 MEANS OF COMPLIANCE-TESTING AND COMMISSIONING
9.1 TESTING FOR GASTIGHTNESS
9.2 COMMISSIONING
9.2.1 Commissioning of appliance
9.2.2 Other commissioning checks
APPENDIX A - CONVERSION FACTORS
APPENDIX B - REFERENCED DOCUMENTS
APPENDIX C - FIRE RESISTANT MATERIAL
C1 INTRODUCTION
C2 SPECIFICATION FOR FIRE RESISTANT MATERIAL
C3 EXAMPLES TO DETERMINE REQUIRED THICKNESS OF FIRE RESISTANT MATERIAL
C4 ACCEPTABLE METHODS OF PROTECTION
APPENDIX D - PIPE SIZING
D1 INTRODUCTION
D1.1 General
D1.2 Pipe conditions
D1.3 Fitting allowance
D1.4 Equations used
D1.5 Excessive gas velocities
D2 NEW PIPING SYSTEMS
D3 EXISTING PIPING SYSTEMS
D4 INFORMATION REQUIRED
D5 DESIGN PROCEDURE USING PIPE SIZING GRAPHS
D5.1 Introduction
D5.2 Sketch the piping layout
D5.3 Tabulate the pipe runs
D5.4 Determine the length of the longest pipe run
D5.5 Determine the allowable pressure drop per metre
D5.6 Determine the required pipe size from the pipe sizing graphs
D6 PIPE SIZING GRAPHS
D7 DESIGN PROCEDURE USING PIPE SIZING TABLES
D7.1 General
D7.2 Sketch the piping layout
D7.3 Determine the main run
D7.4 Select the piping material
D7.5 Tabulate the pipe runs
D7.6 Selecting the pipe size
D8 PIPE SIZING TABLES
APPENDIX E - COMBUSTIBLE GAS DETECTION SYSTEMS FOR BOATS
E1 INTRODUCTION
E2 GAS DETECTION SYSTEM
E3 INSTALLATION OF THE SYSTEM
E3.1 Solenoid valve
E3.2 Position of audible alarm
E3.3 Sensors
E3.4 Operation of the system when gas is detected
APPENDIX F - TESTING GAS INSTALLATIONS
F1 INTRODUCTION
F2 METHOD 1-MEASURING PRESSURE LOSS
F3 METHOD 2-ALTERNATIVE PROCEDURE USING BUBBLE LEAKAGE DETECTOR
APPENDIX G - CONSUMER INSTRUCTIONS
APPENDIX H - METHOD OF LOCATING GAS PRESSURE REGULATORS
Amendments
Previous versions
AS/NZS 5601.2:2010
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