ISO 6722-1:2011
Road vehicles — 60 V and 600 V single-core cables — Part 1: Dimensions, test methods and requirements for copper conductor cables
ISO 6722-1:2011 specifies the dimensions, test methods, and requirements for single-core 60 V cables intended for use in road vehicle applications where the nominal system voltage is ≤ (60 V d.c. or 25 V a.c.). It also specifies additional test methods and/or requirements for 600 V cables intended for use in road vehicle applications where the nominal system voltage is greater than > (60 V d.c. or 25 V a.c.) to ≤ (600 V d.c. or 600 V a.c.). It also applies to individual cores in multi-core cables.
ISO 6722-1:2011 specifies requirements for copper conductor cables.
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1 Scope
2 Normative references
3 Terms and definitions
4 General
4.1 Safety concerns
4.2 Temperature classes
4.3 Conductors
4.4 Tests
4.5 General test conditions
4.6 Ovens
4.7 Representative conductor sizes for testing
4.8 Recommended colours
5 Tests and requirements
5.1 Outside cable diameter
5.1.1 Purpose
5.1.2 Test Sample
5.1.3 Test
5.1.4 Requirement
5.2 Insulation thickness
5.2.1 Purpose
5.2.2 Test samples
5.2.3 Test
5.2.4 Requirement
5.3 Conductor diameter
5.3.1 Purpose
5.3.2 Test samples
5.3.3 Test
5.3.4 Requirement
5.4 Conductor resistance
5.5 Withstand voltage
5.5.1 Purpose
5.5.2 Test sample
5.5.3 Test
5.5.3.1 General
5.5.3.2 60 V cable
5.5.3.3 600 V cable
5.5.4 Requirement
5.6 Insulation faults
5.6.1 Purpose
5.6.2 Test sample
5.6.3 Test
5.6.4 Requirement
5.7 Insulation volume resistivity
5.7.1 Purpose
5.7.2 Test sample
5.7.3 Apparatus
5.7.4 Test
5.7.5 Requirement
5.8 Pressure test at high temperature
5.8.1 Purpose
5.8.2 Test samples
5.8.3 Test
5.8.4 Requirement
5.9 Strip force
5.9.1 General
5.9.2 Purpose
5.9.3 Test samples
5.9.4 Test
5.9.5 Requirement
5.10 Low temperature winding
5.10.1 Purpose
5.10.2 Test samples
5.10.3 Test
5.10.3.1 Rotatable mandrel
5.10.3.2 Stationary mandrel
5.10.4 Requirement
5.11 Cold impact
5.11.1 Purpose
5.11.2 Test samples
5.11.3 Test
5.11.4 Requirement
5.12 Abrasion test
5.12.1 General
5.12.2 Purpose
5.12.3 Test sample
5.12.4 Test
5.12.4.1 Sandpaper abrasion
5.12.4.2 Scrape abrasion
5.12.5 Requirement
5.12.5.1 Sandpaper abrasion
5.12.5.2 Scrape abrasion
5.13 Long term heat ageing, 3 000 h
5.13.1 Purpose
5.13.2 Test samples
5.13.3 Apparatus
5.13.4 Test
5.13.5 Requirement
5.14 Short term heat ageing, 240 h
5.14.1 Purpose
5.14.2 Test samples
5.14.3 Apparatus
5.14.4 Test
5.14.5 Requirement
5.15 Thermal overload
5.15.1 Purpose
5.15.2 Test samples
5.15.3 Apparatus
5.15.4 Test
5.15.5 Requirement
5.16 Shrinkage by heat
5.16.1 Purpose
5.16.2 Test samples
5.16.3 Test
5.16.4 Requirement
5.17 Fluid compatibility
5.17.1 General
5.17.2 Purpose
5.17.3 Test Method 1 — Resistance to liquid chemicals
5.17.3.1 Test setup
5.17.3.2 Test samples
5.17.3.3 Apparatus
5.17.3.4 Test performance
5.17.3.5 Requirement
5.17.4 Test Method 2 — Resistance to liquid chemicals
5.17.4.1 Test samples
5.17.4.2 Test
5.17.4.3 Requirement
5.17.5 Battery acid
5.17.5.1 General
5.17.5.2 Purpose
5.17.5.3 Test sample
5.17.5.4 Apparatus
5.17.5.5 Test
5.17.5.6 Requirements
5.18 Durability of cable marking
5.18.1 Purpose
5.18.2 Test samples
5.18.3 Apparatus
5.18.4 Test
5.18.5 Requirement
5.19 Resistance to ozone
5.19.1 Purpose
5.19.2 Test samples
5.19.3 Apparatus
5.19.4 Test
5.19.5 Requirement
5.20 Resistance to hot water
5.20.1 Purpose
5.20.2 Test samples
5.20.3 Test
5.20.4 Requirement
5.21 Temperature and humidity cycling
5.21.1 Purpose
5.21.2 Test samples
5.21.3 Test
5.21.4 Requirement
5.22 Resistance to flame propagation
5.22.1 Purpose
5.22.2 Test sample
5.22.3 Test
5.22.4 Requirement
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1 Scope
2 Normative references
3 Terms and definitions
4 General
4.1 Safety concerns
4.2 Temperature classes
4.3 Conductors
4.4 Tests
4.5 General test conditions
4.6 Ovens
4.7 Representative conductor sizes for testing
4.8 Recommended colours
5 Tests and requirements
5.1 Outside cable diameter
5.1.1 Purpose
5.1.2 Test Sample
5.1.3 Test
5.1.4 Requirement
5.2 Insulation thickness
5.2.1 Purpose
5.2.2 Test samples
5.2.3 Test
5.2.4 Requirement
5.3 Conductor diameter
5.3.1 Purpose
5.3.2 Test samples
5.3.3 Test
5.3.4 Requirement
5.4 Conductor resistance
5.5 Withstand voltage
5.5.1 Purpose
5.5.2 Test sample
5.5.3 Test
5.5.3.1 General
5.5.3.2 60 V cable
5.5.3.3 600 V cable
5.5.4 Requirement
5.6 Insulation faults
5.6.1 Purpose
5.6.2 Test sample
5.6.3 Test
5.6.4 Requirement
5.7 Insulation volume resistivity
5.7.1 Purpose
5.7.2 Test sample
5.7.3 Apparatus
5.7.4 Test
5.7.5 Requirement
5.8 Pressure test at high temperature
5.8.1 Purpose
5.8.2 Test samples
5.8.3 Test
5.8.4 Requirement
5.9 Strip force
5.9.1 General
5.9.2 Purpose
5.9.3 Test samples
5.9.4 Test
5.9.5 Requirement
5.10 Low temperature winding
5.10.1 Purpose
5.10.2 Test samples
5.10.3 Test
5.10.3.1 Rotatable mandrel
5.10.3.2 Stationary mandrel
5.10.4 Requirement
5.11 Cold impact
5.11.1 Purpose
5.11.2 Test samples
5.11.3 Test
5.11.4 Requirement
5.12 Abrasion test
5.12.1 General
5.12.2 Purpose
5.12.3 Test sample
5.12.4 Test
5.12.4.1 Sandpaper abrasion
5.12.4.2 Scrape abrasion
5.12.5 Requirement
5.12.5.1 Sandpaper abrasion
5.12.5.2 Scrape abrasion
5.13 Long term heat ageing, 3 000 h
5.13.1 Purpose
5.13.2 Test samples
5.13.3 Apparatus
5.13.4 Test
5.13.5 Requirement
5.14 Short term heat ageing, 240 h
5.14.1 Purpose
5.14.2 Test samples
5.14.3 Apparatus
5.14.4 Test
5.14.5 Requirement
5.15 Thermal overload
5.15.1 Purpose
5.15.2 Test samples
5.15.3 Apparatus
5.15.4 Test
5.15.5 Requirement
5.16 Shrinkage by heat
5.16.1 Purpose
5.16.2 Test samples
5.16.3 Test
5.16.4 Requirement
5.17 Fluid compatibility
5.17.1 General
5.17.2 Purpose
5.17.3 Test Method 1 — Resistance to liquid chemicals
5.17.3.1 Test setup
5.17.3.2 Test samples
5.17.3.3 Apparatus
5.17.3.4 Test performance
5.17.3.5 Requirement
5.17.4 Test Method 2 — Resistance to liquid chemicals
5.17.4.1 Test samples
5.17.4.2 Test
5.17.4.3 Requirement
5.17.5 Battery acid
5.17.5.1 General
5.17.5.2 Purpose
5.17.5.3 Test sample
5.17.5.4 Apparatus
5.17.5.5 Test
5.17.5.6 Requirements
5.18 Durability of cable marking
5.18.1 Purpose
5.18.2 Test samples
5.18.3 Apparatus
5.18.4 Test
5.18.5 Requirement
5.19 Resistance to ozone
5.19.1 Purpose
5.19.2 Test samples
5.19.3 Apparatus
5.19.4 Test
5.19.5 Requirement
5.20 Resistance to hot water
5.20.1 Purpose
5.20.2 Test samples
5.20.3 Test
5.20.4 Requirement
5.21 Temperature and humidity cycling
5.21.1 Purpose
5.21.2 Test samples
5.21.3 Test
5.21.4 Requirement
5.22 Resistance to flame propagation
5.22.1 Purpose
5.22.2 Test sample
5.22.3 Test
5.22.4 Requirement