AS/NZS 3584.1:2005
Diesel engine systems for underground coal mines - Fire protected - Heavy duty
Specifies safety requirements for diesel engine systems that are fire-protected for use in those parts of underground coal mines where there is minimal risk of explosive gases ever being present. Requirements are also given for marking, testing and documentation.
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AS/NZS 3584.1:2005 DIESEL ENGINE SYSTEMS FOR UNDERGROUND COAL MINES - FIRE PROTECTED-HEAVY DUTY
PREFACE
CONTENTS
SECTION 1 SCOPE AND GENERAL
1.1 SCOPE
1.2 APPLICATION
1.3 REFERENCED DOCUMENTS
1.4 DEFINITIONS
1.4.1 Catalytic converter
1.4.2 Designated safe area
1.4.3 Engine safety shutdown system
1.4.4 Explosion-risk zone
1.4.5 Fire-protected diesel engine system
1.4.6 Fire protection
1.4.7 Gland
1.4.8 High idle speed
1.4.9 Low idle speed
1.4.10 Particulate filter
1.4.11 Rated power
1.4.12 Rated speed
1.4.13 Rated torque
1.4.14 Shall
1.4.15 Should
1.4.16 Smoke
1.4.17 Spark arrester
1.4.18 Statutory authority
1.4.19 Testing authority
SECTION 2 DESIGN AND CONSTRUCTION
2.1 DESIGNATED SAFE AREA BARRIER
2.2 METHANE DETECTION
2.3 ENGINE TYPES
2.4 CONDITION MONITORING
2.5 SURFACE TEMPERATURE
2.6 MATERIALS
2.6.1 Non-metallic materials
2.6.2 Insulation materials
2.6.3 Use of light alloys
2.7 VEE-PULLEYS
2.8 ENGINE BREATHER
2.9 STARTING AIDS
2.10 FUEL SYSTEMS
2.11 AIR INLET SYSTEMS
2.12 AIR COMPRESSORS
2.13 COOLING SYSTEMS
2.14 ENGINE SHUTDOWN SYSTEMS
2.14.1 Automatic safety shutdown system
2.14.2 Manual fuel shut-off valve
2.14.3 Sensing devices
2.14.4 Engine start and restart
2.15 EXHAUST
2.15.1 General
2.15.2 Exhaust systems
2.15.3 Spark arrester
2.15.4 Exhaust cooling
2.15.5 Particulate filter
2.15.6 Exhaust emissions
2.16 ELECTRICAL SYSTEMS
2.16.1 Fixings, fastenings and supports
2.16.2 Protection against damage
2.16.3 Mechanical protection of cables, conductors and wiring looms
2.16.4 Segregation of wiring systems
2.16.5 Unused equipment and cables
2.16.6 Degree of protection (IP)
2.16.7 Protective devices
2.16.8 Battery isolator
2.16.9 Cables, wires and conductors
2.16.10 Connections to the frame (including the engine block)
2.16.11 Jump-start facilities
2.16.12 Glands
2.16.13 Batteries
SECTION 3 MARKING
3.1 COMPLIANCE PLATE
3.2 WARNING LABELS
SECTION 4 TESTING
4.1 TYPE TESTING
4.2 MODIFIED COMPONENTS
4.3 INSTALLED TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
4.4 ROUTINE COMMISSIONING TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
4.4.1 General
4.4.2 Test results
4.5 USE OF LOW EMISSION FUEL
4.6 MANAGEMENT SYSTEM
SECTION 5 DOCUMENTATION
5.1 DOCUMENTATION TO BE SUPPLIED
5.1.1 General
5.1.2 Manufacturer to the testing authority
5.1.3 Testing authority to the manufacturer (after assessment)
5.1.4 Manufacturer to the purchaser
5.1.5 Manufacturer to the statutory authority
5.2 GENERAL ARRANGEMENT DRAWINGS
APPENDIX A - MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
A1 SCOPE
A2 PRODUCT CERTIFICATION
A3 SUPPLIERS QUALITY MANAGEMENT SYSTEM
A4 OTHER MEANS OF ASSESSMENT
APPENDIX B - DETERMINING LOAD-SPEED CHARACTERISTICS
B1 SCOPE
B2 TESTING AUTHORITY
B3 PRINCIPLE
B4 FUEL SUPPLY
B5 APPARATUS
B6 ACCURACY
B7 PROCEDURE
B7.1 Normalization
B7.2 Determination of set points for further testing
APPENDIX C - DETERMINING CONSTITUENTS OF EXHAUST GAS
C1 SCOPE
C2 FUEL SUPPLY
C3 APPARATUS
C4 ACCURACY
C5 PROCEDURE
C5.1 General
C5.2 Smoke measurement-Variable speed and load engines
C5.3 Single-point smoke tests for variable speed engines
C5.4 Smoke measurement-Single-speed (governed) engines
APPENDIX D - DETERMINING GASEOUS EMISSION LEVELS
D1 PURPOSE
D2 SYMBOLS AND ABBREVIATIONS
D3 PRINCIPLE
D4 FUEL SPECIFICATION
D5 APPARATUS
D6 TEST CONDITIONS
D7 TEST PROCEDURE FOR EXHAUST EMISSIONS
D8 CALCULATIONS
D9 ALTERNATE CALCULATIONS
D10 DATA VALIDATION
D11 TEST REPORT
APPENDIX E - DETERMINING DURATION, TEMPERATURE AND FLUID USAGE
E1 SCOPE
E2 OBJECTIVES
E3 PERMISSIBLE LIMITS
E4 PRINCIPLE
E5 FUEL SUPPLY
E6 APPARATUS
E7 ACCURACY
E8 PROCEDURE
E8.1 General
E8.2 Normalization
E8.3 Duration test
E8.4 Surface temperature measurement
E8.5 Exhaust (gas stream) temperature determination
E9 REPORTS
APPENDIX F - TESTING ENGINE PROTECTION SYSTEMS
F1 GENERAL
F2 PRINCIPLE
F3 FUEL
F4 APPARATUS
F5 ACCURACY
F6 PROCEDURE
F6.1 General
F6.2 Normalization
F6.3 Protection system tests
F7 TEST REPORT
APPENDIX G - TESTING SPARK ARRESTER COMPONENTS
G1 SCOPE
G2 APPLICATION
G3 TEST EQUIPMENT
G4 PROCEDURE
G4.1 General
G4.2 Minimum water level/flow determination
G5 TEST REPORT
APPENDIX H - TESTING PARTICULATE FILTER COMPONENTS
H1 GENERAL
H2 TEST REPORT
APPENDIX I - SPECIFICATION FOR MEASURING EQUIPMENT
I1 SCOPE
I2 SPECIFICATION FOR EMISSION ANALYSIS INSTRUMENTATION
APPENDIX J - SPECIFICATION FOR DIESEL FUEL
J1 SCOPE
J2 FUEL COMPOSITION
APPENDIX K - SMOKE METER CONVERSION CHART
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References
Quality management systems - Guidelines for performance improvement
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AS/NZS 3584.1:2005 DIESEL ENGINE SYSTEMS FOR UNDERGROUND COAL MINES - FIRE PROTECTED-HEAVY DUTY
PREFACE
CONTENTS
SECTION 1 SCOPE AND GENERAL
1.1 SCOPE
1.2 APPLICATION
1.3 REFERENCED DOCUMENTS
1.4 DEFINITIONS
1.4.1 Catalytic converter
1.4.2 Designated safe area
1.4.3 Engine safety shutdown system
1.4.4 Explosion-risk zone
1.4.5 Fire-protected diesel engine system
1.4.6 Fire protection
1.4.7 Gland
1.4.8 High idle speed
1.4.9 Low idle speed
1.4.10 Particulate filter
1.4.11 Rated power
1.4.12 Rated speed
1.4.13 Rated torque
1.4.14 Shall
1.4.15 Should
1.4.16 Smoke
1.4.17 Spark arrester
1.4.18 Statutory authority
1.4.19 Testing authority
SECTION 2 DESIGN AND CONSTRUCTION
2.1 DESIGNATED SAFE AREA BARRIER
2.2 METHANE DETECTION
2.3 ENGINE TYPES
2.4 CONDITION MONITORING
2.5 SURFACE TEMPERATURE
2.6 MATERIALS
2.6.1 Non-metallic materials
2.6.2 Insulation materials
2.6.3 Use of light alloys
2.7 VEE-PULLEYS
2.8 ENGINE BREATHER
2.9 STARTING AIDS
2.10 FUEL SYSTEMS
2.11 AIR INLET SYSTEMS
2.12 AIR COMPRESSORS
2.13 COOLING SYSTEMS
2.14 ENGINE SHUTDOWN SYSTEMS
2.14.1 Automatic safety shutdown system
2.14.2 Manual fuel shut-off valve
2.14.3 Sensing devices
2.14.4 Engine start and restart
2.15 EXHAUST
2.15.1 General
2.15.2 Exhaust systems
2.15.3 Spark arrester
2.15.4 Exhaust cooling
2.15.5 Particulate filter
2.15.6 Exhaust emissions
2.16 ELECTRICAL SYSTEMS
2.16.1 Fixings, fastenings and supports
2.16.2 Protection against damage
2.16.3 Mechanical protection of cables, conductors and wiring looms
2.16.4 Segregation of wiring systems
2.16.5 Unused equipment and cables
2.16.6 Degree of protection (IP)
2.16.7 Protective devices
2.16.8 Battery isolator
2.16.9 Cables, wires and conductors
2.16.10 Connections to the frame (including the engine block)
2.16.11 Jump-start facilities
2.16.12 Glands
2.16.13 Batteries
SECTION 3 MARKING
3.1 COMPLIANCE PLATE
3.2 WARNING LABELS
SECTION 4 TESTING
4.1 TYPE TESTING
4.2 MODIFIED COMPONENTS
4.3 INSTALLED TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
4.4 ROUTINE COMMISSIONING TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
4.4.1 General
4.4.2 Test results
4.5 USE OF LOW EMISSION FUEL
4.6 MANAGEMENT SYSTEM
SECTION 5 DOCUMENTATION
5.1 DOCUMENTATION TO BE SUPPLIED
5.1.1 General
5.1.2 Manufacturer to the testing authority
5.1.3 Testing authority to the manufacturer (after assessment)
5.1.4 Manufacturer to the purchaser
5.1.5 Manufacturer to the statutory authority
5.2 GENERAL ARRANGEMENT DRAWINGS
APPENDIX A - MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
A1 SCOPE
A2 PRODUCT CERTIFICATION
A3 SUPPLIERS QUALITY MANAGEMENT SYSTEM
A4 OTHER MEANS OF ASSESSMENT
APPENDIX B - DETERMINING LOAD-SPEED CHARACTERISTICS
B1 SCOPE
B2 TESTING AUTHORITY
B3 PRINCIPLE
B4 FUEL SUPPLY
B5 APPARATUS
B6 ACCURACY
B7 PROCEDURE
B7.1 Normalization
B7.2 Determination of set points for further testing
APPENDIX C - DETERMINING CONSTITUENTS OF EXHAUST GAS
C1 SCOPE
C2 FUEL SUPPLY
C3 APPARATUS
C4 ACCURACY
C5 PROCEDURE
C5.1 General
C5.2 Smoke measurement-Variable speed and load engines
C5.3 Single-point smoke tests for variable speed engines
C5.4 Smoke measurement-Single-speed (governed) engines
APPENDIX D - DETERMINING GASEOUS EMISSION LEVELS
D1 PURPOSE
D2 SYMBOLS AND ABBREVIATIONS
D3 PRINCIPLE
D4 FUEL SPECIFICATION
D5 APPARATUS
D6 TEST CONDITIONS
D7 TEST PROCEDURE FOR EXHAUST EMISSIONS
D8 CALCULATIONS
D9 ALTERNATE CALCULATIONS
D10 DATA VALIDATION
D11 TEST REPORT
APPENDIX E - DETERMINING DURATION, TEMPERATURE AND FLUID USAGE
E1 SCOPE
E2 OBJECTIVES
E3 PERMISSIBLE LIMITS
E4 PRINCIPLE
E5 FUEL SUPPLY
E6 APPARATUS
E7 ACCURACY
E8 PROCEDURE
E8.1 General
E8.2 Normalization
E8.3 Duration test
E8.4 Surface temperature measurement
E8.5 Exhaust (gas stream) temperature determination
E9 REPORTS
APPENDIX F - TESTING ENGINE PROTECTION SYSTEMS
F1 GENERAL
F2 PRINCIPLE
F3 FUEL
F4 APPARATUS
F5 ACCURACY
F6 PROCEDURE
F6.1 General
F6.2 Normalization
F6.3 Protection system tests
F7 TEST REPORT
APPENDIX G - TESTING SPARK ARRESTER COMPONENTS
G1 SCOPE
G2 APPLICATION
G3 TEST EQUIPMENT
G4 PROCEDURE
G4.1 General
G4.2 Minimum water level/flow determination
G5 TEST REPORT
APPENDIX H - TESTING PARTICULATE FILTER COMPONENTS
H1 GENERAL
H2 TEST REPORT
APPENDIX I - SPECIFICATION FOR MEASURING EQUIPMENT
I1 SCOPE
I2 SPECIFICATION FOR EMISSION ANALYSIS INSTRUMENTATION
APPENDIX J - SPECIFICATION FOR DIESEL FUEL
J1 SCOPE
J2 FUEL COMPOSITION
APPENDIX K - SMOKE METER CONVERSION CHART
AS/NZS 3584.1:2005
Online Library subscription information
Online library subscriptions provide a cost-effective solution for organisations of any size to access the latest standards, offering 24/7 access to a personalised catalogue. The service ensures subscribers have have the most up-to-date version of selected standards, incluing automatic updates for any amendments or versions. Pricing is dependent on the chosen standards and the number of concurrent users, with discounts applied from the standards PDF price. For customised subscriptions or further inquiries, contact the Online Library team.