AS/NZS 2638.1:2011
Gate valves for waterworks purposes - Part 1: Metal seated
Specifies requirements for PN 16 and PN 35 solid gate metal-bodied metal seated gate valves for waterworks purposes, with a maximum operating temperature of 40°C.
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AS/NZS 2638.1:2011 GATE VALVES FOR WATERWORKS PURPOSES - METAL SEATED
PREFACE
CONTENTS
SECTION 1 SCOPE AND GENERAL
1.1 SCOPE
1.2 APPLICATION
1.3 NORMATIVE REFERENCES
1.4 DEFINITIONS
1.4.1 Allowable operating pressure (AOP)
1.4.2 Allowable site test pressure (ASTP)
1.4.4 Bulkhead test
1.4.5 Bypass arrangement
1.4.6 Coating
1.4.7 Coating defect
1.4.8 Distortion
1.4.9 DN (nominal size)
1.4.10 Effective length
1.4.11 Face to face dimensions
1.4.12 Free end test
1.4.14 Maximum allowable gearbox input torque
1.4.15 Maximum allowable operating pressure (MAOP)
1.4.16 Maximum functional test torque
1.4.17 Maximum operator input torque
1.4.18 Maximum possible input torque
1.4.19 Maximum operating temperature
1.4.20 Minimum strength test torque
1.4.21 Pressure classification (PN)
1.4.22 Production batch
1.4.23 Non-rising spindle design
1.4.24 Rising spindle design
1.4.26 Sampling plan
1.4.27 Type test
1.4.30 Production test
1.4.31 Seal retainer housing
1.4.32 Spindle seal retainer
1.5 DESIGNATION OF SIZE
1.6 ALLOWABLE PRESSURES
SECTION 2 MATERIALS AND COMPONENTS
2.1 MATERIALS
2.2 COPPER ALLOY COMPONENTS
2.3 CONTAMINATION OF WATER
2.4 SEALS
SECTION 3 DESIGN
3.1 GENERAL
3.2 DIMENSIONS
3.3 END CONNECTIONS
3.3.1 General
3.3.2 Flanged ends
3.3.3 Socket ends
3.3.4 Spigot ends
3.3.5 Shouldered or grooved ends
3.4 GATE
3.4.1 Gate guides
3.4.2 Gate travel
3.5 COMPONENT JOINTING
3.5.1 Connections
3.5.2 Fasteners
3.6 WATERWAY
3.6.1 Waterway
3.6.2 Metal rings
3.7 SPINDLE
3.7.1 Spindle diameter
3.7.2 Spindle thread
3.7.3 Spindle sealing
3.7.4 Thrust collar
3.7.5 Spindle seal retainer
3.8 OPERATION
3.8.1 General
3.8.2 Spindle cap and key
3.8.3 Extension spindle
3.8.4 Handwheels
3.8.5 Direction of closure
3.9 LIFTING DEVICES
3.10 SUPPORT FEET
SECTION 4 COATINGS
4.1 GENERAL
4.2 DESIGN
SECTION 5 TESTING
5.1 TYPE TESTS
5.1.1 General
5.1.2 Strength test (spindle, thrust collar, nut and cap) (Test A)
5.1.3 Body pressure test (Test B)
5.1.4 Gate strength test (Test C)
5.1.5 Torque test (Test D)
5.1.6 Valve seat test (Test E)
5.1.7 Sensitivity test (Test F)
5.1.8 Functional test (Test G)
5.1.9 Spindle seal replacement or repair test (Test H)
5.1.10 Final inspection
5.1.11 Strength test (valve key) (Test I)
5.1.12 Strength test (spindle extension) (Test J)
5.2 PRODUCTION TESTS
5.2.1 General
5.2.2 Body test (Test 1)
5.2.3 Valve seat test (Test 2)
5.2.4 Coating tests
SECTION 6 GEARBOXES
6.1 DESIGN
6.1.1 Gearbox
6.1.2 Gearbox selection
6.1.3 Geared valves
6.2 COATINGS
6.3 MARKING
SECTION 7 MARKING AND PACKAGING
7.1 BODY MARKING
7.2 VALVE KEY AND SPINDLE EXTENSION MARKING
7.3 DIRECTION OF CLOSURE MARKING FOR HANDWHEELS AND CAPS
7.4 PACKAGING
APPENDIX A - MEANS FOR DEMONSTRATING CONFORMITY WITH THIS STANDARD
A1 SCOPE
A2 RELEVANCE
A3 TESTING
A3.1 General
A3.2 Testing
A3.3 Retesting
APPENDIX B - PURCHASING GUIDELINES
B1 GENERAL
B2 INFORMATION TO BE SUPPLIED BY THE PURCHASER
B3 INFORMATION TO BE SUPPLIED BY THE MANUFACTURER
B4 MATTERS FOR AGREEMENT BETWEEN THE PURCHASER AND THE MANUFACTURER
APPENDIX C - ALTERNATIVE MATERIAL REQUIREMENTS
APPENDIX D - GUIDELINES FOR GEARBOX SELECTION AND APPLICATION
D1 GENERAL
D2 INFORMATION REQUIRED FOR GEARBOX SELECTION
D3 TORQUE REQUIREMENTS OF A VALVE
D3.1 General
D3.2 Cracking torque
D3.3 Running torque
D4 STANDARD GEARBOX RATIOS
D5 GEARBOX RATIO SELECTION
D6 FINAL CHECK
Amendments
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AS/NZS 2638.1:2011 GATE VALVES FOR WATERWORKS PURPOSES - METAL SEATED
PREFACE
CONTENTS
SECTION 1 SCOPE AND GENERAL
1.1 SCOPE
1.2 APPLICATION
1.3 NORMATIVE REFERENCES
1.4 DEFINITIONS
1.4.1 Allowable operating pressure (AOP)
1.4.2 Allowable site test pressure (ASTP)
1.4.4 Bulkhead test
1.4.5 Bypass arrangement
1.4.6 Coating
1.4.7 Coating defect
1.4.8 Distortion
1.4.9 DN (nominal size)
1.4.10 Effective length
1.4.11 Face to face dimensions
1.4.12 Free end test
1.4.14 Maximum allowable gearbox input torque
1.4.15 Maximum allowable operating pressure (MAOP)
1.4.16 Maximum functional test torque
1.4.17 Maximum operator input torque
1.4.18 Maximum possible input torque
1.4.19 Maximum operating temperature
1.4.20 Minimum strength test torque
1.4.21 Pressure classification (PN)
1.4.22 Production batch
1.4.23 Non-rising spindle design
1.4.24 Rising spindle design
1.4.26 Sampling plan
1.4.27 Type test
1.4.30 Production test
1.4.31 Seal retainer housing
1.4.32 Spindle seal retainer
1.5 DESIGNATION OF SIZE
1.6 ALLOWABLE PRESSURES
SECTION 2 MATERIALS AND COMPONENTS
2.1 MATERIALS
2.2 COPPER ALLOY COMPONENTS
2.3 CONTAMINATION OF WATER
2.4 SEALS
SECTION 3 DESIGN
3.1 GENERAL
3.2 DIMENSIONS
3.3 END CONNECTIONS
3.3.1 General
3.3.2 Flanged ends
3.3.3 Socket ends
3.3.4 Spigot ends
3.3.5 Shouldered or grooved ends
3.4 GATE
3.4.1 Gate guides
3.4.2 Gate travel
3.5 COMPONENT JOINTING
3.5.1 Connections
3.5.2 Fasteners
3.6 WATERWAY
3.6.1 Waterway
3.6.2 Metal rings
3.7 SPINDLE
3.7.1 Spindle diameter
3.7.2 Spindle thread
3.7.3 Spindle sealing
3.7.4 Thrust collar
3.7.5 Spindle seal retainer
3.8 OPERATION
3.8.1 General
3.8.2 Spindle cap and key
3.8.3 Extension spindle
3.8.4 Handwheels
3.8.5 Direction of closure
3.9 LIFTING DEVICES
3.10 SUPPORT FEET
SECTION 4 COATINGS
4.1 GENERAL
4.2 DESIGN
SECTION 5 TESTING
5.1 TYPE TESTS
5.1.1 General
5.1.2 Strength test (spindle, thrust collar, nut and cap) (Test A)
5.1.3 Body pressure test (Test B)
5.1.4 Gate strength test (Test C)
5.1.5 Torque test (Test D)
5.1.6 Valve seat test (Test E)
5.1.7 Sensitivity test (Test F)
5.1.8 Functional test (Test G)
5.1.9 Spindle seal replacement or repair test (Test H)
5.1.10 Final inspection
5.1.11 Strength test (valve key) (Test I)
5.1.12 Strength test (spindle extension) (Test J)
5.2 PRODUCTION TESTS
5.2.1 General
5.2.2 Body test (Test 1)
5.2.3 Valve seat test (Test 2)
5.2.4 Coating tests
SECTION 6 GEARBOXES
6.1 DESIGN
6.1.1 Gearbox
6.1.2 Gearbox selection
6.1.3 Geared valves
6.2 COATINGS
6.3 MARKING
SECTION 7 MARKING AND PACKAGING
7.1 BODY MARKING
7.2 VALVE KEY AND SPINDLE EXTENSION MARKING
7.3 DIRECTION OF CLOSURE MARKING FOR HANDWHEELS AND CAPS
7.4 PACKAGING
APPENDIX A - MEANS FOR DEMONSTRATING CONFORMITY WITH THIS STANDARD
A1 SCOPE
A2 RELEVANCE
A3 TESTING
A3.1 General
A3.2 Testing
A3.3 Retesting
APPENDIX B - PURCHASING GUIDELINES
B1 GENERAL
B2 INFORMATION TO BE SUPPLIED BY THE PURCHASER
B3 INFORMATION TO BE SUPPLIED BY THE MANUFACTURER
B4 MATTERS FOR AGREEMENT BETWEEN THE PURCHASER AND THE MANUFACTURER
APPENDIX C - ALTERNATIVE MATERIAL REQUIREMENTS
APPENDIX D - GUIDELINES FOR GEARBOX SELECTION AND APPLICATION
D1 GENERAL
D2 INFORMATION REQUIRED FOR GEARBOX SELECTION
D3 TORQUE REQUIREMENTS OF A VALVE
D3.1 General
D3.2 Cracking torque
D3.3 Running torque
D4 STANDARD GEARBOX RATIOS
D5 GEARBOX RATIO SELECTION
D6 FINAL CHECK
Amendments
AS/NZS 2638.1:2011
Online Library subscription information
Online library subscriptions provide a cost-effective solution for organisations of any size to access the latest standards, offering 24/7 access to a personalised catalogue. The service ensures subscribers have have the most up-to-date version of selected standards, incluing automatic updates for any amendments or versions. Pricing is dependent on the chosen standards and the number of concurrent users, with discounts applied from the standards PDF price. For customised subscriptions or further inquiries, contact the Online Library team.